Wire RunAll charts

What size wire for 15 amps at 12V?

15 A over 10 ft one way at 12 V with a 3% drop limit needs 10 AWG copper. By current rating alone 14 AWG would do (20 A), so longer runs are decided by voltage drop and need thicker wire. The table gives every length from 5 to 50 ft.

Watts are converted: amps = watts / volts.
Source to load. The circuit is 2 x this length (out and back).

Use 10 AWG (5.26 mm²) copper or larger.

Voltage drop sets the size. 12 AWG would drop 3.97%, over your 3% limit. Ampacity alone would allow 14 AWG.

Check: 10 AWG (5.26 mm²)

Load current15 A
Wire in the circuit (out and back)2 x 10 ft = 20 ft
Resistance of 10 AWG0.9989 ohm per 1000 ft; 0.01998 ohm for this circuit
Voltage drop0.3 V = 2.5% within 3%
Voltage at the load11.7 V
Power lost in the wire4.5 W
Ampacity of 10 AWG35 A (NEC 310.16, 75 C) ok

Vd = I x 2L x R / 1000 = 15 x 2 x 10 x 0.9989 / 1000 = 0.3 V, and 0.3 / 12 = 2.5%. Length L in feet, R in ohms per 1000 ft.

AWGmm²Drop (V)Drop (%)At load (V)Rated (A)Result
180.821.91515.9610.0810*drop and current
161.311.20510.0410.813*drop and current
142.080.7586.3111.2420too much drop
123.310.4763.9711.5225too much drop
105.260.32.511.735smallest that passes
88.370.1881.5711.8150passes
613.30.1190.9911.8865passes
421.20.0750.6211.9385passes
326.70.0590.4911.94100passes
233.60.0470.3911.95115passes
142.40.0370.3111.96130passes
1/053.50.0290.2511.97150passes
2/067.40.0230.1911.98175passes
3/0850.0190.1511.98200passes
4/01070.0150.1211.99230passes

* chassis-wiring guidance; 14 AWG and up: NEC Table 310.16, copper, 75 C column.

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15 A wire size by length

One-way length12V, 3%12V, 10%24V, 3%
5 ft (1.5 m)1214*14*
10 ft (3 m)101412
15 ft (4.6 m)81412
20 ft (6.1 m)61210
25 ft (7.6 m)6128
30 ft (9.1 m)6108
40 ft (12.2 m)4106
50 ft (15.2 m)386

Copper, minimum AWG. * ampacity, not voltage drop, sets this size. "over 4/0" means no single copper conductor up to 4/0 passes: shorten the run, use a higher system voltage or run conductors in parallel. Length is one way; the math uses twice that, out and back.

Worked example

15 A at 12 V, 10 ft one way, 3% drop allowed. The current goes out and comes back, so the circuit is 2 x 10 = 20 ft of wire, and the allowed drop is 12 x 3 / 100 = 0.36 V. Voltage drop is Vd = I x 2L x R / 1000, with R in ohms per 1000 ft:

Answer: 10 AWG (5.26 mm²), rated 35 A, the smallest size that passes both.

Same current at 24V

At 24 V the same 15 A may drop twice as many volts for the same 3%, so a 10 ft run needs 12 AWG instead of 10 AWG. The current rating does not change with voltage, so the ampacity floor stays the same. See the 24V chart.

Before you buy wire

Questions

What gauge wire for 15 amps at 12V over 20 feet?

6 at 3% drop and 12 at 10%, copper AWG.

How much voltage is lost carrying 15 amps through 10 feet of 10 AWG?

0.3 V, which is 2.5% of 12 V, and 4.5 W turned into heat in the wire. That uses 20 ft of wire, out and back.

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